What is Solar Cell Production and Why Do We Use Them?

05 May.,2025

 

Solar Explained—Photovoltaics and Electricity. - EIA

Photovoltaic cells convert sunlight into electricity

A photovoltaic (PV) cell, commonly called a solar cell, is a nonmechanical device that converts sunlight directly into electricity. Some PV cells can convert artificial light into electricity.

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Sunlight is composed of photons, or particles of solar energy. These photons contain varying amounts of energy that correspond to the different wavelengths of the solar spectrum.

A PV cell is made of semiconductor material. When photons strike a PV cell, they will reflect off the cell, pass through the cell, or be absorbed by the semiconductor material. Only the photons that are absorbed provide energy to generate electricity. When the semiconductor material absorbs enough sunlight (solar energy), electrons are dislodged from the material's atoms. Special treatment of the PV cell's surface during manufacturing makes the front surface of the cell more receptive to the dislodged, or free, electrons so that the electrons naturally migrate to the surface of the cell.

The flow of electricity in a solar cell

The movement of electrons, which all carry a negative charge, toward the front surface of the PV cell creates an imbalance of electrical charge between the cell's front and back surfaces. This imbalance, in turn, creates a voltage potential similar to the negative and positive terminals of a battery. Electrical conductors on the PV cell absorb the electrons. When the conductors are connected in an electrical circuit to an external load, such as a battery, electricity flows through the circuit.

PV cells, panels, and arrays

The PV cell is the basic building block of a PV system. Individual cells can vary from 0.5 inches to about 4.0 inches across. However, one PV cell can only produce 1 or 2 Watts, which is only enough electricity for small uses, such as powering calculators or wristwatches.

PV cells are electrically connected in a packaged, weather-tight PV panel (sometimes called a module). PV panels vary in size and in the amount of electricity they can produce. Electricity-generating capacity for PV panels increases with the number of cells in the panel or in the surface area of the panel. PV panels can be connected in groups to form a PV array. A PV array can be composed of as few as two PV panels to hundreds of PV panels. The number of PV panels connected in a PV array determines the amount of electricity the array can generate.

PV cells generate direct current (DC) electricity. DC electricity can be used to charge batteries that power devices that use DC electricity. Nearly all electricity is supplied as alternating current (AC) in electricity transmission and distribution systems. Devices called inverters are used on PV panels or in PV arrays to convert the DC electricity to AC electricity.

PV cells and panels produce the most electricity when they are directly facing the sun. PV panels and arrays can use tracking systems to keep the panels facing the sun, but these systems are expensive. Most PV systems have panels in a fixed position that are usually facing directly south in the northern hemisphere—or directly north in the southern hemisphere—at an angle that optimizes the physical and economic performance of the system.

PV system efficiency

The efficiency that PV cells convert sunlight to electricity varies by the type of semiconductor material and PV cell technology. The efficiency of commercially available PV panels averaged less than 10% in the mid-s, increased to around 15% by , and is now approaching 25% for state-of-the art modules. Experimental PV cells and PV cells for niche markets, such as space satellites, have achieved nearly 50% efficiency.

PV system applications

When the sun is shining, PV systems can generate electricity to directly power devices such as water pumps or supply electric power grids. PV systems can also charge a battery to provide electricity when the sun is not shining for individual devices, single homes, or electric power grids.

Some advantages of PV systems are:

  • PV systems can supply electricity in locations where electricity distribution systems (power lines) do not exist, and they can also supply electricity to electric power grids.
  • PV arrays can be installed quickly.
  • The environmental effects of PV systems located on buildings are minimal.

History of PV systems

The first practical PV cell was developed in by Bell researchers. Beginning in the late s, PV cells were used to power U.S. space satellites. By the late s, PV panels were providing electricity in remote, or off-grid, locations that did not have electric power lines. Since , most PV systems in the United States are grid-connected—they are connected to an electric power grid. These PV systems are installed on or near homes and buildings and at utility-scale power plants that have at least 1 megawatt of electric-generation capacity. Technological advances, lower costs for PV systems, and various financial incentives and government policies, especially tax credits and net metering, have helped to greatly expand PV use since the mid-s. Millions of grid-connected PV systems are now installed in the United States.

Electricity generation at utility-scale PV power plants increased from 6 million kilowatthours (kWh) (or 6,000 megawatthours [MWh]) in to about 162 billion kWh (or 161,651,000 MWh) in . About 74 billion kWh (or 73,619,000 MWh) were generated by small-scale, grid-connected PV systems in , up from 11 billion kWh (or 11,233,000 MWh) in . Small-scale PV systems have less than 1,000 kilowatts of electricity-generation capacity. Most small-scale PV systems are located on buildings and are sometimes called rooftop PV systems.

Solar Photovoltaic Cell Basics | Department of Energy

When light shines on a photovoltaic (PV) cell – also called a solar cell – that light may be reflected, absorbed, or pass right through the cell. The PV cell is composed of semiconductor material; the “semi” means that it can conduct electricity better than an insulator but not as well as a good conductor like a metal. There are several different semiconductor materials used in PV cells.

When the semiconductor is exposed to light, it absorbs the light’s energy and transfers it to negatively charged particles in the material called electrons. This extra energy allows the electrons to flow through the material as an electrical current. This current is extracted through conductive metal contacts – the grid-like lines on a solar cells – and can then be used to power your home and the rest of the electric grid.

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The efficiency of a PV cell is simply the amount of electrical power coming out of the cell compared to the energy from the light shining on it, which indicates how effective the cell is at converting energy from one form to the other. The amount of electricity produced from PV cells depends on the characteristics (such as intensity and wavelengths) of the light available and multiple performance attributes of the cell.

An important property of PV semiconductors is the bandgap, which indicates what wavelengths of light the material can absorb and convert to electrical energy. If the semiconductor’s bandgap matches the wavelengths of light shining on the PV cell, then that cell can efficiently make use of all the available energy.

Learn more below about the most commonly-used semiconductor materials for PV cells.

Silicon 

Silicon is, by far, the most common semiconductor material used in solar cells, representing approximately 95% of the modules sold today. It is also the second most abundant material on Earth (after oxygen) and the most common semiconductor used in computer chips. Crystalline silicon cells are made of silicon atoms connected to one another to form a crystal lattice. This lattice provides an organized structure that makes conversion of light into electricity more efficient.

Solar cells made out of silicon currently provide a combination of high efficiency, low cost, and long lifetime. Modules are expected to last for 25 years or more, still producing more than 80% of their original power after this time.

Thin-Film Photovoltaics 

A thin-film solar cell is made by depositing one or more thin layers of PV material on a supporting material such as glass, plastic, or metal. There are two main types of thin-film PV semiconductors on the market today: cadmium telluride (CdTe) and copper indium gallium diselenide (CIGS). Both materials can be deposited directly onto either the front or back of the module surface.

CdTe is the second-most common PV material after silicon, and CdTe cells can be made using low-cost manufacturing processes. While this makes them a cost-effective alternative, their efficiencies still aren't quite as high as silicon. CIGS cells have optimal properties for a PV material and high efficiencies in the lab, but the complexity involved in combining four elements makes the transition from lab to manufacturing more challenging. Both CdTe and CIGS require more protection than silicon to enable long-lasting operation outdoors.

Perovskite Photovoltaics

Perovskite solar cells are a type of thin-film cell and are named after their characteristic crystal structure. Perovskite cells are built with layers of materials that are printed, coated, or vacuum-deposited onto an underlying support layer, known as the substrate. They are typically easy to assemble and can reach efficiencies similar to crystalline silicon. In the lab, perovskite solar cell efficiencies have improved faster than any other PV material, from 3% in to over 25% in . To be commercially viable, perovskite PV cells have to become stable enough to survive 20 years outdoors, so researchers are working on making them more durable and developing large-scale, low-cost manufacturing techniques.

Organic Photovoltaics 

Organic PV, or OPV, cells are composed of carbon-rich (organic) compounds and can be tailored to enhance a specific function of the PV cell, such as bandgap, transparency, or color. OPV cells are currently only about half as efficient as crystalline silicon cells and have shorter operating lifetimes, but could be less expensive to manufacture in high volumes. They can also be applied to a variety of supporting materials, such as flexible plastic, making OPV able to serve a wide variety of uses.PV

Multijunction Photovoltaics

Another strategy to improve PV cell efficiency is layering multiple semiconductors to make multijunction solar cells. These cells are essentially stacks of different semiconductor materials, as opposed to single-junction cells, which have only one semiconductor. Each layer has a different bandgap, so they each absorb a different part of the solar spectrum, making greater use of sunlight than single-junction cells. Multijunction solar cells can reach record efficiency levels because the light that doesn’t get absorbed by the first semiconductor layer is captured by a layer beneath it.

While all solar cells with more than one bandgap are multijunction solar cells, a solar cell with exactly two bandgaps is called a tandem solar cell. Multijunction solar cells that combine semiconductors from columns III and V in the periodic table are called multijunction III-V solar cells.

Multijunction solar cells have demonstrated efficiencies higher than 45%, but they’re costly and difficult to manufacture, so they’re reserved for space exploration. The military is using III-V solar cells in drones, and researchers are exploring other uses for them where high efficiency is key.

Concentration Photovoltaics

Concentration PV, also known as CPV, focuses sunlight onto a solar cell by using a mirror or lens. By focusing sunlight onto a small area, less PV material is required. PV materials become more efficient as the light becomes more concentrated, so the highest overall efficiencies are obtained with CPV cells and modules. However, more expensive materials, manufacturing techniques, and ability to track the movement of the sun are required, so demonstrating the necessary cost advantage over today's high-volume silicon modules has become challenging.

Learn more about photovoltaics research in the Solar Energy Technologies Office, check out these solar energy information resources, and find out more about how solar works.

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