List of Top 10 Common Problems With Led Lighting
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Are you having trouble with your LED lights? Do they turn off unexpectedly, or do they flicker a lot?
If so, you’re not alone, then.
LEDs are definitely an excellent modern-day substitute for tube lights and incandescent bulbs. They offer energy efficiency and longevity but can also have common troubles like flickering color rendering and compatibility issues. Though LED lighting has numerous benefits, it also has drawbacks. Today, in this article, we will study common problems with LED lighting and deliver solutions to help repair the functionality of your LED lighting system.
Read on further to troubleshoot LED lighting.
LED lighting is a technology in which the light source is light-emitting diodes or LEDs. These lights provide color illumination. Warm white light, brilliant white light, and colored light can all be used. LEDs are also helpful for lighting showcases, stages, theaters, and cars. Because they produce so little heat and are unaffected by power fluctuations, they are also safer.
Here are some common problems with LED lighting and how to fix them:
2.1) Flickering
An often occurring problem with LED lights is flickering. Use of unsuitable dimmer switches or variations in the power supply are common causes of it. In homes, flickering may be apparent when you turn down the lights for a romantic dinner or movie.
Ensure you use a dimmer switch made for LED lights or stabilize the power supply to fix this problem. Moreover, putting money into premium LED linear facade lights with integrated flicker-free technology can offer a more steady illumination experience.
2.2) Buzzing
LED lighting may buzz or hum when connected to an unsuitable dimmer switch. This issue should be resolved by switching out the dimmer switch for one made especially for LEDs.
An alternative way to stop the buzzing is to completely remove the dimmer switch and use a regular on/off switch. To prevent this problem in the first place, be sure the LED lights you buy work with the dimmer switch you have selected.
2.3) Overheating
Though they produce less heat than incandescent bulbs, improper installation or inadequate heat dissipation can cause LED lights to overheat. Reduced bulb life or, in severe circumstances, a fire hazard might result from overheating.
Ensure the LED bulbs have enough airflow and are placed in fixtures made primarily to avoid overheating.
2.4) LED Flashes on and then Goes off
It happens because of malfunctioning fixture drivers. Sometimes, an LED flashes and then turns off because the voltage applied to it is higher than it needs. Better still, give a technician a call if you run across this problem.
2.5) UV and IR Emission
Photon emission by LEDs transforms electrical energy into light energy. Radiation, both visible and infrared, can be released as a result. One way to solve this issue is using certain coatings, such as LED pixel point lights. It is an IR and UV radiation absorber. Particular encapsulation or low thermal conductivity materials can also lessen UV and IR radiation.
2.6) Wrong LED Beam Angle
If your LED lights aren't giving you the light you want, it might be because the LED beam angle is off. The angle of the LED beam determines how far the light will reach. If you choose the right LED beam directions, the light may be less bright and spread out evenly.
2.7) Wrong Color Display
A white LED might start to turn yellow. This happens often, especially with LED strips. It occurs because the LEDs get too hot, and there isn't enough airflow to cool them down. Always choose the best LEDs to avoid this problem. There is a wide range of color-changing LED wall washers that use little power and put out a lot of lumens.
2.8) Inadequate Brightness
LED lights might not give off enough light for reading or working on a computer. This can happen if you use low-lumen bulbs or if a room doesn't have enough light sources. To fix this issue, choose LED bulbs with a higher lumen number to make the light brighter.
2.9) Low Color Rendering Index
Anything you see in Lighting will be less bright or transparent if the CRI is low. It's like taking pictures. Even though 80 CRI is good, you can get an LED with 90+ CRI for more rich and colorful light.
2.10) Improper Use of LED Lights
LED lights can be dangerous if they are used incorrectly. Electricity flows through a semiconductor in an LED to make light, helping them use less energy. Make sure you follow the manufacturer's directions when you install LED lights.
Here are some common LED troubleshooting tips:
3.1) Verify that the power supply and LED lights function by turning on the power. Look at the connections between the LED lights and the power source if they don't light up.
3.2) Examine the LED light receptacle. Look for any indications of electrical damage or corrosion. If corrosion is discovered, clean the receptacle with a brush and cleaning solution.
3.3) Ensure that LED light connections are not inadvertently cross-wired. This can seriously damage the system. Also, verify that they are not reverse polarized. Immediately fix any mismatching or inverted polarity you notice.
3.4) Try switching to another LED light power supply. Make sure that the LED lights receive the proper power to function.
3.5) Look for any resistance. The LED operates appropriately in such cases, with no short circuit. If you replace your LED lights with no resistance, you have a short circuit.
So, here is the end of our list of common problems with LED lighting. The outlined issues and the proposed solutions aim to equip you with the knowledge necessary to effectively address and resolve any concerns that may arise within your LED lighting systems.
The use of LEDs and other optoelectronic components in devices is nowadays a matter of course. However, safe manipulation and assembling of LEDs should be as important as the reliability and durability of the components themselves.
LED (Light Emitting Diode), whether leaded (THT LED) or surface mounted (SMD LED), is quite a sensitive component. Therefore, all leading LED manufacturers publish their recommendations for safe handling in the form of so-called "Technical notes" and similar documents.
The most common LED handling mistakes are:
Contact us to discuss your requirements of Led Encapsulation Solutions. Our experienced sales team can help you identify the options that best suit your needs.
“Failure to follow the manufacturer's recommended guidelines will shorten the life of the LED and, in extreme cases, may cause the LED to fail completely. And it doesn't need to be a failure after a certain period of time in a functional device, but also already during the finalization - when installing or reviving a new product. Subsequent repairs are very time-consuming and costly and can be easily prevented. Moreover, damages caused by non-compliance with the recommendations cannot be the subject of a complaint, “says Martin Brestovič, product specialist from SOS electronic.
The following overview thus summarizes some basic factors that have a major impact on the reliable and long-term operation of your device when using LEDs in the application.
When storing LEDs, it is important to keep the ambient temperature and humidity under control. By maintaining the recommended environmental conditions, you will prevent damage to the LED diode during soldering, as the accumulated moisture can mechanically damage it when heated rapidly.
The storage of LEDs and, in general, other electronic components in an environment in which aggressive gasses may occur is completely excluded. Acid fumes can damage the LED components themselves as well as oxidize their solder pads. The result of the storage in the wrong conditions is usually the poor solderability of LED components.
SMD LEDs are especially sensitive to air humidity. Therefore, it is necessary to store them exactly as per the manufacturer's instructions - i.e., in most cases in a sealed package together with a desiccator and a humidity indicator. It is important to know which sensitivity class the given LED belongs to. This information can be found in its datasheet.
The moisture sensitivity category is referred to as the MSL (Moisture Sensitivity Level) and ranges from 1 to 6, with 1 corresponding to the least sensitive category.
For example, the LED with MSL 3 can be stored in an open bag for 168 hours at 30℃/ 60% RH, as shown in the following table:
If we exceed any of the parameters (time, temperature, or humidity), it is necessary to “reBake” the LED before mounting, resp. dry according to the following table.
However, even with this process, it is necessary to adhere to the recommended times and temperatures, otherwise, you cannot file a complaint on LEDs.
LEDs with leads are also partially sensitive to air humidity and when stored in an open package for more than 72 hours, it is recommended to dry them for about 30 hours at a temperature of 85 - 100 °C.
Various devices, such as the Sensirion Smart Gadget with SHT40, display and Bluetooth 4.0, as well as various temperature and humidity data loggers, will help you with the reliable measurement of these important parameters, such as temperature and humidity.
"If your application requires the shaping of LED component leads, be aware of one key fact. When shaping the leads, you should avoid transferring the pressure to the LED housing, as well as the LED chip itself. Even short-term increased mechanical stress can result in tearing off fine contacts to the chip LED itself, and thus cause a complete failure of the LED,” continues Martin Brestovič.
In practice, this can be easily achieved by supporting the leads in the upper part (at the housing) by, for example, using tweezers or another suitable mechanical device. The rule to minimize the pressure on the housing applies to any manipulation with the LED, either manual or machine.
Therefore, SMD LEDs with silicone encapsulation usually also have a prescribed minimum pick-up nozzle size for machine mounting to prevent nozzle pressure directly on the chip LED through relatively soft silicone.
Electronic components, including LEDs, are prone to damage due to low voltage ESD (Electrostatic Discharge) events. Even a discharge of less than 10 volts can cause significant damage, and according to international research, about 70% of damage to electronic devices is caused by insufficient operator protection.
According to international standards, including EN , the main element of ESD protection is ESD clothing. However, also other antistatic devices and aids, such as ESD tools and various accessories, reduce the risks associated with electrostatic discharges.
ESD protection is a relatively broad topic and in the case of LED components, we can find all the important information e.g., in the “Technical notes” leaflet from Kingbright. LEDs based on InGaN and GaN (Indium-Gallium-Nitride) technology are particularly sensitive to damage from electrostatic discharge.
It is an interesting and well-known fact that to prevent damage to electronic components by ESD discharge, it is good to avoid extremely low air humidity in production areas. The ideal humidity in such an environment is 40 - 60% RH.If we solder SMD components manually, e.g., during the production of the prototype, the tip temperature should not exceed 350°C / 3sec at a joint distance of at least 2 mm from the housing. Please note that for blue, white, and bright green (525nm) types, some sources recommend a tip temperature of only 280°C - especially when manually soldering SMD LEDs in prototypes.
The temperature profile for the reflow process can usually be found in the datasheet of a specific LED. For a lead-free process, the cut-off temperature is usually 260°C for a maximum of 10 seconds.
You can read more about soldering in our article "How to solder: Practical tips for quality and efficient soldering“.In the majority of cases, the PCB with the fitted LED components does not need to be cleaned. But if you need it for any reason, we recommend using only non-aggressive cleaning agents, typically based on ethanol or isopropanol, or non-aggressive water-based cleaning agents. Too aggressive cleaning agents can penetrate to the LED chip itself and damage it, for example by causing its corrosion.
Gentle cleaning agents can be found also in our range. For example, Kontakt IPA in a standard 200ml spray package or a convenient 5l package.
Connection in Electronic Circuit
LEDs, like almost every diode, are characterized by only a small change in voltage depending on the current.
Therefore, we design the LED power supply circuit only as a current source, in the simplest case using a resistor in series.
It is also suitable to avoid parallel connection of LEDs with one common resistor, as LEDs never have exactly the same voltage in the forward direction Vf (forward voltage) at the same current. This can cause a current overload of LEDs with the lowest Vf, where the increased current tries to "compensate" the Vf to the same level as the other LEDs connected in parallel.
Some LEDs also have a load capacity in the so-called pulse mode mentioned in the technical sheet, when it is possible for a defined time (usually tens of ms) to supply LEDs with a significantly higher current than standard.
For each SMD LED, we usually find the recommended solder pad design in the datasheet.
An experienced designer can of course use another shape, for example, for high-power LEDs, a sufficiently large copper area helps to dissipate heat. However, it is usually necessary to appropriately select the boundary of the soldered area using a solder resist mask to prevent unpredictable LED shifts during the reflow process.
"As I already mentioned at the beginning, LEDs are sensitive components that require proper manipulation during handling and installation. Maybe I helped you find some of the mistakes and also a solution for them. If you have experience with LEDs and you also know of other serious errors in their handling that may jeopardize development and production, let us know about them. And also check out the wide range of LEDs on our website for your other projects,” says Martin Brestovič, product specialist from SOS electronic.
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